A Practical Guide for Implementing Predictive Maintenance Solutions

A Practical Guide for Implementing Predictive Maintenance Solutions

Implementing the right predictive maintenance solutions can be very helpful for any business. It’s a very good maintenance strategy that you can use to not only estimate any equipment failures but also prevent them accordingly. With PMS, the main focus is on reducing downtime, but it can also assist when it comes to optimizing the repair process. 

Identify the priority assets first

Identifying the priority assets is a major importance. You will be able to know what assets are critical for the operation, and you will also known which of the equipment can end up having the highest repair costs. Monitoring those can help solve many issues, while also saving both time and money.

Training staff

Before you implement any predictive maintenance solutions, you have to train your staff. They have to know the ways to identify maintenance alerts, but also the technicians need to know how to repair any of these tools. Adequate training will make for a much easier PMS implementation.

Establish the condition baselines

You also want to know exactly when an item might need repairs. For example, it might need repairs if the machine has over 10,000 hours of use. Also, if it generates more noise than it should, then that can also be a reason to take into account as well. Every business will have its own maintenance baselines, and that’s certainly something to consider here.

Install sensors and devices

These sensors are great because they will help monitor the condition of an item. They can be thermal sensors, oil measurement sensors, vibration meters, and anything similar to that. All these things are very important and they will help save a lot of time and effort in the long term. 

Connecting devices to a CMMS tool

You will also need to connect the devices to a CMMS tool. That way you can have interactive reporting,  and it will also make it very easy to help you assess the condition of your items and what needs to be repaired. These tools can also store critical info and you can access it whenever it’s necessary as well.

Creating the predictive maintenance solution strategy

Having a strategy is imperative because you want to execute it adequately and with great success. It also helps you understand how you collect data and how you can iron out problems. You collect data first, and then you analyze the performance of each asset. After that, you can monitor the machine’s condition and see when any repairs are needed.

Implementing predictive maintenance solutions will vary according to each business, but it’s always a very important process. You always want to be certain that your assets work at the highest level and maintain the utmost efficiency. Making sure you always implement the right services can help immensely, and it all comes down to using these tips and harnessing the true power of predictive maintenance solutions. Use that to your advantage, collect data and you will find it much easier to prevent costly repairs when those can be prevented!


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